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Prismatic Battery Cell Stacking Pressing Compression Strapping Machine

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Prismatic Battery Cell Stacking Pressing Compression Strapping Machine

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Prismatic Battery Cell Stacking Pressing Compression Strapping Machine for BESS Solar Battery Energy Storage Assembly Line

The DJ100S prismatic battery cell stacking extruder is designed for prismatic lithium batteries to be stacked, extruded into shape, and bundled efficiently.

Operation Process

Manual Loading: Operator manually arranges end plates, insulating plates, and individual battery cells in sequence onto the stacking platform.
Start Pressing: After manual stacking completion, operator presses the "Press Start" button.
Automated Pressing Control:
- PLC system controls pressure sensor to send output signal
- Electric cylinder automatically executes pressing action
- Pressing stops automatically when preset thrust force or stroke distance is reached
Manual Strapping: Operator manually secures upper and lower formed steel bands to fix the assembled stack.
Return to Home Position: After strapping completion, operator presses "Cylinder Return" button, and electric cylinder automatically retracts to standby position.
Process Completion: Sequence of arranging, stacking, pressing, and strapping is finished.

Equipment Performance Parameters

Parameter	Specification
Applicable Battery Model	Prismatic Lithium-ion Battery 280Ah
Compatible Module Size	Length: 300-1000 mm, Width: 100-300 mm, Height: 100-250 mm
Control Method	Programmable Logic Controller (PLC)
Pressing Force Range	0-1000 kg
Safety Feature	Audible buzzer and red light alarm when preset upper force limit is reached
Pressing Stroke Range	200-1100 mm (adjustable)
Dual Protection & Adjustment	Real-time monitoring of pressing distance and pressure; All parameters adjustable via PLC

Equipment Environmental Requirements

Requirement	Specification
Ambient Temperature	5°C - 35°C
Relative Humidity	20% - 90%
Air Supply Pressure	0.5 ~ 0.6 MPa
Power Supply Voltage	220V, 50Hz / 60Hz
Floor Load Capacity	≤ 200 kg/m² (area load ratio)
Grounding Type	Direct Grounding
Site Conditions	Free from pollution and strong electromagnetic interference
Installation Environment	Level surface, free from vibration and shock
Equipment Noise Level	≤ 80 dB

Equipment Specifications

Specification	Value
Overall Dimensions (L × W × H)	2330 mm × 1000 mm × 1536 mm (nominal; refer to actual equipment for precise values)
Equipment Weight	Approx. 300 kg
Equipment Color	Computer White (customizable upon request)
Total Power Consumption	≤ 1.5 kW

Prismatic Battery Cell Stacking Pressing Compression Strapping Machine

Product Tags:

prismatic battery cell strapping machine

battery stacking pressing machine

battery compression strapping equipment

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