COENG 7-Channel Automatic Pouch Cell Sorting Machine
The COENG pouch cell sorting machine automates loading, testing, code scanning, and sorting for polymer lithium battery production. With seven sorting channels and a rated output of up to 1,000 cells per hour, it helps manufacturers reduce manual handling and organize cell sorting within their battery production workflow.
PLC control coordinates machine operation, while an MES interface, QR code records, and test data recording support battery cell traceability. The system also provides SPC analysis reports for production quality review.
Automated Sorting for Polymer Pouch Cells
Designed for polymer pouch cells, this automatic battery cell sorter combines multiple operations within one machine. Integrated loading, testing, scanning, and sorting reduce the need for separate manual steps.
The equipment includes an internal resistance tester to support cell evaluation during the sorting process. Test ranges, measurement accuracy, and sorting thresholds should be confirmed against your cell specifications and quality requirements.
Up to 1,000 Cells per Hour
The COENG 7-channel pouch cell sorting machine offers a rated sorting speed of up to 1,000 cells per hour per unit.
For production engineers planning battery manufacturing automation, this provides a throughput reference for line balancing and equipment selection. Actual output depends on cell specifications, test settings, material supply, and operating conditions.
Compatibility with Different Pouch Cell Sizes
The machine accommodates polymer lithium batteries within the following dimensional ranges:
| Cell Dimension |
Supported Range |
| Length |
50–170 mm |
| Width |
20–100 mm |
| Thickness |
4–20 mm |
Before configuration, provide the cell drawing, tab dimensions, and tab arrangement for compatibility assessment. Cell size and electrode tab geometry should both be considered when confirming the feeding, handling, and testing setup.
Code Scanning and Production Data Traceability
Battery quality control requires a clear connection between cell identification and test results. The COENG system supports real-time recording of QR codes and test data, helping production teams maintain traceable sorting records.
An MES interface supports manufacturing system integration, while SPC analysis reports help teams review process data and monitor variation.
MES communication protocols, required data fields, and integration scope should be agreed upon during technical evaluation.
PLC Control and Industrial Machine Construction
The machine combines a metal frame platform, pneumatic components, servo motors, sensors, a PLC controller, and an industrial computer.
Its configuration includes:
- XINJIE PLC controller and servo motor
- JIANO industrial computer
- HEPU internal resistance tester
- Integrated code scanning unit
- Metal base with an aluminum profile upper frame
These components support coordinated handling, testing, and sorting operations. Detailed component models and final configuration can be reviewed during procurement.
Technical Specifications
| Parameter |
Specification |
| Applicable cell type |
Polymer lithium battery / pouch cell |
| Sorting channels |
7 |
| Rated sorting speed |
Up to 1,000 cells/hour/unit |
| Compatible cell length |
50–170 mm |
| Compatible cell width |
20–100 mm |
| Compatible cell thickness |
4–20 mm |
| Control system |
PLC programmable control |
| Integrated operations |
Automatic loading, testing, code scanning, and sorting |
| Data functions |
QR code and test data recording; SPC analysis reports |
| Manufacturing system connection |
MES interface |
| Machine dimensions (L × W × H) |
1,800 × 1,570 × 1,750 mm |
| Machine weight |
Approximately 493 kg |
| Total power |
≤1.5 kW |
| Power supply |
220 V, 50/60 Hz |
| Compressed air pressure |
0.5–0.6 MPa |
| Operating ambient temperature |
5–35°C |
| Ambient humidity |
20%–90% |
| Machine color |
Computer white; customizable |
The installation area should be clean and level, with suitable access for operation and maintenance. Confirm electrical connection details, compressed air consumption, and site requirements before installation.
Applications in Battery Manufacturing
This polymer lithium battery sorting machine is intended for pouch cell production and sorting workflows associated with consumer electronics batteries, power batteries, and energy storage batteries, subject to cell compatibility.
It is relevant to:
- Battery manufacturers introducing automated cell sorting
- Battery pack assemblers assessing cells before downstream assembly
- Production line integrators specifying battery manufacturing equipment
- Equipment importers sourcing pouch cell sorting systems
Selection should be based on the required tests, cell dimensions, throughput, sorting criteria, and factory integration needs.
Frequently Asked Questions
What types of batteries can this machine sort?
The machine is designed for polymer lithium pouch cells within a length range of 50–170 mm, width range of 20–100 mm, and thickness range of 4–20 mm. Tab geometry and handling requirements must also be checked.
Does seven-channel sorting mean seven cells are tested simultaneously?
The seven-channel designation refers to the machine's sorting configuration. It does not establish the number of simultaneous testing positions. Confirm the channel allocation, including any reject channel, during technical evaluation.
Does the machine support internal resistance testing?
The listed configuration includes a HEPU internal resistance tester. Its model, measurement range, accuracy, and test conditions should be confirmed for your application.
Can the sorter connect to a factory MES?
The machine provides an MES interface and supports QR code and test data recording. Communication protocols and integration requirements should be reviewed with your engineering team.
Does the equipment measure battery capacity?
Capacity testing is not specified in the provided configuration. If your process requires charge-discharge capacity grading, include that requirement in the inquiry for separate assessment.
What information is needed for a quotation?
Provide your cell drawing, tab arrangement, required hourly output, test requirements, sorting criteria, site power supply, and MES integration needs.
Discuss Your Pouch Cell Sorting Requirements with COENG
Share your cell specifications and production targets with COENG to assess machine compatibility, testing requirements, and the appropriate sorting configuration.
Request a quotation for your pouch cell sorting project
